Jali Basket Moulds

Jali Basket Moulds

Description

Jali Basket Moulds are precision-designed moulds used for manufacturing plastic jali baskets (mesh-style baskets) using injection molding machines. These baskets are widely used in households, commercial kitchens, agriculture, storage, and industrial applications. The moulds are crafted from high-grade steel (like P20, H13, or 2316) and designed for consistent production, dimensional accuracy, and long operational life.

Where It’s Used

• Household storage baskets

• Vegetable and fruit crates

• Commercial kitchens and tiffin carriers

• Agricultural produce baskets

• Garment and textile industry

• Retail display and organization

Uses

• To manufacture lightweight and durable plastic mesh baskets

• For producing ventilated storage containers

• Used in food packaging, carrying, and storage

• Ideal for water-draining applications due to mesh design

• Stackable storage solutions for multiple industries

Importance

Jali Basket Moulds ensure mass production of uniform, high-quality baskets that are ventilated and stackable. Their mesh design provides airflow, prevents moisture buildup, and reduces weight — making them ideal for perishable goods and logistics. Precision moulds reduce cycle times and improve productivity in plastic molding units.

Significance

• Reduces production defects and material wastage

• Enhances productivity through high-cavity design

• Essential for producing export-grade plastic jali baskets

• Used in fully automatic and semi-automatic injection molding machines

• Customizable in shape, size, and pattern based on industry needs

Key Features

• Made from hardened tool steel for long life

• Interchangeable inserts for design flexibility

• Mirror finish core and cavity for smooth surface finish

• Available in round, square, and rectangular jali patterns

• Corrosion-resistant coatings for durability

• Precision cooling channels to reduce cycle time

FAQs

What is a jali basket mould?
A jali basket mould is used to produce plastic mesh baskets through injection molding.
Which material is used to make the mould?
High-quality tool steel such as P20, H13, or 2316 is used.
Can I customize the jali pattern?
Yes, moulds can be customized for different patterns and sizes.
What is the production capacity of the mould?
It depends on the cavity count, machine size, and cycle time.
Is this suitable for automatic molding machines?
Yes, it is compatible with both automatic and semi-automatic machines.
Are cooling channels available?
Yes, precision cooling channels are integrated for faster cycle times.
What industries use jali baskets?
Food, agriculture, textile, retail, and logistics sectors commonly use them.
What’s the typical mould life?
Depending on maintenance, moulds can produce hundreds of thousands of shots.
Do moulds require special maintenance?
Regular cleaning, lubrication, and anti-rust coating are recommended.
Can I produce different sizes using the same mould?
Only if it is designed with interchangeable inserts.

Conclusion

Jali Basket Moulds are crucial for producing versatile, lightweight, and ventilated plastic baskets that are used across industries. Their reusability, precision, and adaptability make them a profitable investment for plastic product manufacturers.