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What is a Die Mould? – Description
A die mould is a specially engineered tool or cavity used to shape material (often molten or semi-molten metal, plastic, or rubber) into a specific design or form under pressure or heat. The die mould manufacturing industry involves high-precision machining and CNC technology to produce complex tools used in mass manufacturing across industries.
Industry |
Application Examples |
---|---|
Automobile Industry | Engine parts, bumpers, dashboards, housings |
Plastic Industry | Containers, bottles, furniture, enclosures |
Electronics | TV bodies, switches, remotes, adapter shells |
Aerospace | Airframe components, brackets, panels |
Consumer Goods | Toys, kitchenware, toothbrushes |
Packaging Industry | Blister packs, caps, closures |
Medical Devices | Syringes, diagnostic tools, pill containers |
Construction | Pipe fittings, insulation parts |
Injection Moulds – For plastic parts
Die Casting Moulds – For metal parts (aluminum, zinc, etc.)
Blow Moulds – For hollow plastic products (bottles)
Compression Moulds – For rubber and thermoset materials
Extrusion Dies – For continuous plastic or aluminum profiles
Sheet Metal Dies – For cutting and forming sheet metal
High Precision and Tolerance (±0.01 mm)
Multi-Cavity Design for Mass Production
Temperature & Pressure Resistant
Modular Design for Maintenance & Part Replacement
Mould Flow Analysis Support
Accelerates Mass Production
Reduces Material Waste and Defects
Supports Innovation in Product Design
Reusable Over Thousands of Cycles
Jay Precision Die Makers
Vimal Industrial Tools
Kalptaru Industries
Gujarat Moulds and Components
Question |
Answer |
---|---|
1. What materials are used in die moulds? | Hardened tool steel, aluminum, and special alloys. |
2. Can die moulds be customized? | Yes, 100% customization based on your product design. |
3. What is the lifespan of a die mould? | 100,000 to 1,000,000+ cycles, depending on material and maintenance. |
4. What industries require die moulds the most? | Automotive, packaging, electronics, medical, consumer goods. |
5. What technology is used for manufacturing die moulds? | CNC machining, EDM, CAD/CAM, 3D modeling, and simulation. |
6. Are Ahmedabad-based die moulds export-ready? | Yes, many companies are ISO certified and export globally. |
7. Do manufacturers provide maintenance support? | Yes, most offer lifetime repair, re-polishing, and upgrades. |
8. How long does it take to make a new mould? | 3 to 6 weeks depending on complexity and number of cavities. |
9. Can Indian moulds compete with Chinese or European ones? | Yes, Indian moulds offer similar quality at a more affordable cost. |
10. Do manufacturers offer trial moulding runs? | Yes, sample/test runs are often included before full production. |
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