Jali Basket Mould

Jali Basket Mould

A JaliBasket Mould is a precision-engineered injection mould used to manufacture plastic baskets with ventilated (jali-style) designsâ€”commonly found in household storage, laundry, and utility baskets. These moulds are designed to produce lightweight, durable, and breathable containers with intricate mesh or perforated patterns.

10 FAQs of Jali Basket Mould

What is a Jali Basket Mould used for?
It's used to produce ventilated plastic baskets commonly used in homes, offices, and commercial setups.
Which plastic materials are compatible with this mould?
PP (Polypropylene), HDPE, and ABS are most commonly used for strength and flexibility.
Can I customize the jali (mesh) pattern?
Yes, mesh size, shape, and pattern can be fully customized according to design requirements.
How many baskets can a mould produce in a day?
Depending on cycle time and machine setup, hundreds to thousands of baskets can be produced daily.
What is the typical lifespan of a jali basket mould?
With proper maintenance, it can last 500,000 to over 1 million cycles.
Are there multi-cavity options available?
Yes, but due to the size of baskets, single-cavity or twin-cavity configurations are more common.
Can handles or side grips be included in the mould?
Yes, integrated handles or snap-fit grip designs can be added to the mould cavity.
How long is the cycle time?
Typical cycle time ranges from 25â€“60 seconds, depending on basket size and cooling system efficiency.
Does it support automatic ejection?
Yes, most jali basket moulds include ejector pins or plates for efficient demoulding.
Can the mould produce different basket sizes?
Each mould is generally made for a specific size, but interchangeable inserts can allow minor variations.

Applications of Jali Basket Mould

Laundry baskets for household use
Storage containers in kitchens and bathrooms
Ventilated bins in offices and institutions
Fruit and vegetable baskets for markets
Toys and general-purpose storage bins
Retail baskets for shopping counters
Industrial parts storage trays
Perforated cleaning supply baskets
Medical equipment bins needing airflow
Bakery and food-grade plastic crates

Benefits of Jali Basket Mould

High Volume Production â€“ Supports mass manufacturing with consistent quality.
Customizable Design â€“ Allows for tailored mesh patterns, branding, and ergonomic shapes.
Lightweight Output â€“ Jali design reduces material use while maintaining strength.
Ventilation & Drainage â€“ Ideal for products that require airflow or water drainage.
Durable Construction â€“ Produces robust plastic baskets that withstand wear and tear.
Quick Cycle Time â€“ Efficient cooling and ejection systems reduce manufacturing time.
Eco-Friendly Option â€“ Uses less plastic than solid baskets, lowering environmental impact.
Attractive Aesthetics â€“ Clean jali patterns improve the visual appeal of end products.
Low Maintenance â€“ Hardened steel moulds are easy to maintain for long-term use.
Versatile Application â€“ One mould can cater to multiple markets: domestic, retail, industrial.