Thin Wall Container Mould Manufacturers in India | High-Speed Moulds

Thin Wall Container Mould manufacturers in India

As one of the premier thin wall container mould manufacturers in India, Unique Mould is dedicated to producing high-speed injection moulds for lightweight packaging. We specialize in engineering solutions that deliver ultra-fast cycle times, superior product quality, and significant material savings. Our moulds are trusted by leading packaging companies across India for their performance, durability, and precision.

Precision Engineering for High-Speed Moulding

Manufacturing thin wall container moulds demands exceptional engineering. The process requires a robust mould structure to withstand high injection pressures and speeds. We use high-hardness tool steels like H13 and S136, combined with Beryllium Copper inserts for rapid cooling. Our design focuses on perfect concentricity to ensure uniform wall thickness, balanced hot runner systems for consistent filling, and optimized ejection for flawless, high-speed production.

Types of Thin Wall Container Moulds We Offer

High-speed moulds for disposable food containers and takeaway boxes.
Multi-cavity moulds for thin wall cups, glasses, and tubs.
Injection moulds for IML (In-Mould Labeling) containers.
Moulds for thin wall paint pails and industrial buckets.
Custom lightweight container moulds for specific packaging needs.

Key Features of Our Thin Wall Moulds

Ultra-fast cycle times, often under 5 seconds, for maximum productivity.
Superior cooling system design for rapid heat dissipation.
High-strength core and cavity steel for exceptional mould life under high pressure.
Precision machining to ensure uniform wall thickness (as low as 0.4mm).
Designed for compatibility with high-speed injection moulding machines and robotics.

Applications of Thin Wall Containers

Food packaging for items like yogurt, ice cream, butter, and salads.
Disposable drinkware, including cups, glasses, and lids.
Takeaway and ready-to-eat meal containers for the food service industry.
Packaging for consumer goods like paint, lubricants, and chemicals.
Horticultural products such as nursery pots and seedling trays.

Why Choose Our Thin Wall Moulds?

Drastically reduces plastic material consumption, lowering production costs.
Maximizes production output with industry-leading fast cycle times.
Lowers the per-unit cost, making products more competitive.
Produces lightweight yet strong containers, reducing shipping expenses.
Enables premium branding and decoration through IML compatibility.

Your Expert Thin Wall Moulding Partner in India

At Unique Mould, we are more than just a supplier; we are your strategic partner. As specialist thin wall container mould manufacturers in India, we provide end-to-end support, from design optimization to after-sales service. Our deep understanding of high-speed moulding technology ensures that you receive a tooling solution that is efficient, reliable, and built to drive your business forward.

Tips for Successful Thin Wall Moulding

Use a high-speed injection moulding machine with sufficient clamping force.
Select a high-melt-flow-index (MFI) grade of plastic resin for easy filling.
Maintain precise control over mould temperature to ensure consistent quality.
Ensure the mould has excellent venting to prevent trapped air and burn marks.
Implement a strict preventive maintenance schedule to keep the mould in top condition.

FAQs – Thin Wall Container Mould Manufacturers

1. What makes a thin wall mould different from a standard mould?

Thin wall moulds require stronger steel, a more robust structure, superior cooling, and higher precision to handle the extreme injection speeds and pressures needed to fill very thin sections quickly.

2. Can your moulds be used for In-Mould Labeling (IML)?

Yes, we are experts in designing and manufacturing IML-ready moulds that seamlessly integrate with robotic automation systems for high-quality, decorated containers.

3. What is the minimum wall thickness your moulds can produce?

Depending on the product design and material, our moulds are engineered to produce containers with wall thicknesses as low as 0.4mm to 0.6mm consistently.

4. What is the key to achieving a very fast cycle time?

The key is a combination of an optimized, high-efficiency cooling system, a balanced hot runner, a robust mould design, and precise engineering for smooth ejection.

5. Which steel do you recommend for high-speed thin wall moulds?

We use hardened tool steels like H13 or S136 for the core and cavity, as they provide the necessary strength and durability to withstand millions of high-speed production cycles.