100 LTR Tub Mould – High-Strength, Fast-Cycle Injection Mold
Engineered for consistent wall thickness, smooth surface finish, and robust rim strength, the 100 LTR Tub Mould supports PP/HDPE grades commonly used in household and industrial tubs. Precision gating and optimized cooling channels deliver shorter cycles, lower scrap, and repeatable quality for large-volume production.
Working Principle
Molten polymer is injected into a temperature-controlled steel cavity via balanced runner design. Uniform cooling, aided by conformal channels and polished surfaces, ensures dimensional stability and quick ejection. The mould is designed for reliable demoulding with minimal deformation, enabling steady output shifts after shifts.
Available Configurations for 100 LTR Tub Mould
- Single-cavity mould with reinforced base and ergonomic rim profile.
- Interchangeable insert set for variant capacities (80/90/100 L) using the same base.
- Textured cavity options (matte/linen/orange-peel) for anti-scratch surfaces.
- Stacking-friendly geometry with controlled draft for tight nesting.
- IML/label-ready versions with precise panel alignment.
Key Features
- Tool steel selection for long life and stable performance in continuous runs.
- Balanced hot/cold runner design for uniform fill and reduced warpage.
- Optimized cooling to achieve fast cycle times at quality setpoints.
- Hardened wear parts at sliders, guides, and ejector interface.
- Maintenance-friendly layout with easy access to inserts and gates.
Applications
- Household storage tubs and laundry containers with sturdy grips.
- Industrial collection bins for light materials, components, or packaging.
- Agri and fisheries use where large capacity and durability are essential.
- Retail SKUs requiring repeatable aesthetics and brandable side walls.
Benefits
- High output per shift due to stable fill, cooling, and ejection.
- Lower rework and scrap from balanced flow and controlled shrinkage.
- Consistent dimensions for lids, handles, and accessories fitment.
- Scalable variants using interchangeable inserts for quick market changes.
Selection & Maintenance Tips
- Match polymer grade (PP/HDPE) with gating and cooling strategy for the target finish.
- Schedule periodic polishing of high-gloss areas to retain surface quality.
- Monitor ejector stroke and alignment to prevent rim marks on deep tubs.
- Use recommended clamp force and temperature window to avoid warpage.
- Stock critical spares: ejector pins, springs, O-rings, wear plates.
FAQs – 100 LTR Tub Mould
1. Which polymers work best for 100 LTR tubs?
Common choices are PP and HDPE. Grade selection depends on stiffness, impact resistance, and desired finish or color masterbatch.
2. Can I get multiple capacities from one base mould?
Yes, with interchangeable inserts you can run 80/90/100 L variants, keeping overall footprint and stacking logic consistent.
3. What cycle times can be achieved?
With optimized cooling and process tuning, cycles are shortened while maintaining dimension stability and surface finish.
4. Do you support IML or branding panels?
Moulds can be supplied IML-ready and with aligned flat panels for decals, pad print, or label applications.
5. How do you ensure long tool life on large tubs?
Tool steel selection, hardening of wear zones, guided ejection, and proper lubrication schedules extend service intervals.
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
Company:
Unique Mould
Phone:
+91 8866 121 928
WhatsApp:
Chat on WhatsApp
Email:
info@uniquemould.in
Website:
www.uniquemould.in
Address:
32, ABHISHREE IND ESTATE, S.P RING ROAD, ODHAV-382415 AHMEDABAD (GUJ), India.
